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| PS21865-P Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts A N J Z 27 1 2 3 28 4 29 5 30 6 7 31 8 32 9 10 11 33 12 13 34 35 14 15 16 17 18 19 20 M C P 21 36 37 38 39 Y B 41 22 23 24 25 26 F G HEATSINK SIDE LABEL 40 X E AA DETAIL "A" AA K K K D L Q (2 PLACES) H R S T DETAIL "B" DETAIL "A" POWER SIDE DETAIL "A" W V V CONTROL SIDE DETAIL "C" U DETAIL "B" U Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Applications: Washing Machines Refrigerators Air Conditioners Small Servo Motors Small Motor Control Ordering Information: PS21865-P is a 600V, 20 Ampere DIP Intelligent Power Module. Note: P suffix designates lead-free lead frame. TERMINAL CODE 1 UP 2 VP1 3 VUFB 4 VUFS 5 VP 6 VP1 7 VVFB 8 VVFS 9 WP 10 VP1 11 VPC 12 VWFB 13 VWFS 14 VN1 15 VNC 16 CIN 17 CFO 18 FO 19 UN 20 VN 21 WN 22 P 23 U 24 V 25 W 26 N 27 NC 28 NC 29 NC 30 NC 31 NC 32 NC 33 NC 34 NC 35 NC 36 NC 37 NC 38 NC 39 NC 40 NC 41 NC DETAIL "C" Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N Inches 3.110.02 1.220.02 0.280.02 2.640.01 0.530.02 0.840.02 1.370.02 0.150.01 0.110.01 0.390.01 0.790.01 0.500.04 2.98 Millimeters 79.00.5 31.00.5 7.00.5 67.00.3 13.40.5 21.40.5 34.90.5 3.80.2 2.80.3 10.00.3 20.00.3 12.81.0 75.6 Dimensions Inches Millimeters P 0.04 1.0 Q 0.180.01 Dia. 4.50.2 Dia. R 0.15 3.8 S Min. 1.0 Min. T 0.02 Min. 0.7 Min. U 0.1 2.5 V 0.030.01 0.80.2 W 0.02 0.7 X 0.450.02 11.50.5 Y 0.18 4.5 Z 0.12 3.1 AA 0.02 0.6 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21865-P IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature* Module Case Operation Temperature (See Tf Measurement Point Illustration) Storage Temperature Mounting Torque, M4 Mounting Screws Module Weight (Typical) Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate Symbol Tj Tf Tstg -- -- VCC(prot.) VISO PS21865-P -20 to 125 -20 to 100 -40 to 125 13 65 400 2500 Units C C C in-lb Grams Volts Volts *The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150C (@Tf 100C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) 125C (@Tf 100C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C, Non-repetitive, Less than 2s IGBT Inverter Sector Collector-Emitter Voltage (Tf = 25C) Collector Current (Tf = 25C) Peak Collector Current (Tf = 25C, <1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (Tf = 25C, per 1 Chip) VCES IC ICP VCC VCC(surge) PC 600 20 40 450 500 52.6 Volts Amperes Amperes Volts Volts Watts Control Sector Supply Voltage (Applied between VP1-VPC, VN1-VNC) Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) Input Voltage (Applied between UP, VP, WP-VPC, UN, VN, WN-VNC) Fault Output Supply Voltage (Applied between FO-VNC) Fault Output Current (Sink Current at FO Terminal) Current Sensing Input Voltage (Applied between CIN-VNC) VD VDB VIN VFO IFO VSC 20 20 -0.5 ~ VD+0.5 -0.5 ~ VD+0.5 1 -0.5 ~ VD+0.5 Volts Volts Volts Volts mA Volts 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21865-P IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage Inductive Load Switching Times ICES VEC VCE(sat) ton trr tC(on) toff tC(off) VCC = 300V, VD = VDB = 15V, IC = 20A, Tj = 125C, VIN = 0 5V, Inductive Load (Upper-Lower Arm) VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C Tj = 25C, -IC = 20A, VIN = 0V IC = 20A, Tj = 25C, VD = VDB = 15V, VIN = 5V IC = 20A, Tj = 125C, VD = VDB = 15V, VIN = 5V -- -- -- -- -- 0.7 -- -- -- -- -- -- 1.5 1.6 1.7 1.30 0.30 0.40 1.60 0.50 1.0 10 2.0 2.1 2.2 1.90 -- 0.60 2.20 0.80 mA mA Volts Volts Volts s s s s s Tf Measurement Point IGBT CHIP DIP-IPM CONTROL TERMINALS GROOVE Al BOARD 18mm 13.5mm P U V W POWER TERMINALS FWDi CHIP N TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD) TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD) 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21865-P IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Supply Voltage VD VDB Circuit Current ID Applied between VP1-VPC, VN1-VNC Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = VDB = 15V, VIN = 5V, Total of VP1-VPC, VN1-VNC VD = VDB = 15V, VIN = 0V, Total of VP1-VPC, VN1-VNC VD = VDB = 15V, VIN = 5V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = VDB = 15V, VIN = 0V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS Fault Output Voltage Input Current Short-Circuit Trip Level* Supply Circuit Undervoltage Protection VFOH VFOL IIN VSC(ref) UVDBt UVDBr UVDt UVDr Fault Output Pulse Width** ON Threshold Voltage OFF Threshold Voltage tFO Vth(on) Vth(off) VSC = 0V, FO Circuit: 10k to 5V Pull-up VSC = 1V, IFO = 1mA VIN = 5V Tj = 25C, VD = 15V Trip Level, Tj 125C Reset Level, Tj 125C Trip Level, Tj 125C Reset Level, Tj 125C CFO = 22nF Applied between UP, VP, WP-VPC, UN, VN, WN-VNC 4.9 -- 1.0 0.43 10.0 10.5 10.3 10.8 1.0 2.1 0.8 -- -- 1.50 0.48 -- -- -- -- 1.8 2.3 1.4 -- 0.95 2.00 0.53 12.0 12.5 12.5 13.0 -- 2.6 2.1 Volts Volts mA Volts Volts Volts Volts Volts ms Volts Volts -- -- 0.55 mA -- -- 0.40 mA -- -- 7.00 mA -- -- 5.00 mA 13.5 13.0 15.0 15.0 16.5 18.5 Volts Volts Thermal Characteristics Characteristic Junction to Fin Thermal Resistance Symbol Rth(j-f)Q Rth(j-f)D Condition IGBT Part (Per 1/6 Module) FWDi Part (Per 1/6 Module) Min. -- -- Typ. -- -- Max. 1.90 3.00 Units C/Watt C/Watt Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage Symbol VCC VD VDB Control Supply Variation PWM Input Frequency VD, VDB fPWM Tf 100C, Tj 125C Condition Applied between P-N Terminals Applied between VP1-VPC, VN1-VNC Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS -1 -- -- -- 1 20 V/s kHz Min. 0 13.5 13.0 Typ. 300 15.0 15.0 Max. 400 16.5 18.5 Units Volts Volts Volts * Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 34A. **Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} . 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21865-P IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Recommended Conditions for Use Characteristic Allowable rms Current* Symbol IO Condition VCC = 300V, VD = 15V, fC = 5kHz, PF = 0.8, Sinusoidal, Tj 125C, Tf 100C VCC = 300V, VD = 15V, fC = 15kHz, PF = 0.8, Sinusoidal, Tj 125C, Tf 100C Minimum Input Pulse Width PWIN(on)** PWIN(off)*** Below Rated Current Between Rated Current & 1.7 Times of rated Current VNC Variation Arm Shoot-through Blocking Time * The allowable rms current value depends on the actual application conditions. **If input signal ON pulse is less than PWIN(on), the device may not respond. ***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than PWIN(off). Min. -- -- 0.3 Typ. -- -- -- -- -- -- -- Max. 15 9.3 -- -- -- 5.0 -- Units Arms Arms s s s Volts s 200 VCC 350V, 13.5 VD 16.5V, 13.0 VDB 18.5V, -20C Tf 100C, N-line Wiring Inductance Less Than 10nH Between VNC-N (Including Surge) For Each Input Signal, Tf < 100C 1.4 2.5 -5.0 2.0 VNC tDEAD COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CURRENT, Irr, (AMPERES) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) 2.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 1.5 VD = VDB = 15V VIN = 5V Tj = 25C Tj = 125C 1.8 1.5 1.2 0.9 0.6 0.3 0 VIN = 0V Tj = 25C Tj = 125C 102 VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C 1.0 101 0.5 0 0 5 10 15 20 0 5 10 15 20 100 100 101 EMITTER CURRENT, IE, (AMPERES) 102 COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL) 103 SWITCHING LOSS, ESW(on), (mJ/PULSE) REVERSE RECOVERY TIME, trr, (ns) 101 SWITCHING LOSS, ESW(off), (mJ/PULSE) VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C 101 VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C 102 VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C 100 100 101 100 101 EMITTER CURRENT, IE, (AMPERES) 102 10-1 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 10-1 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21865-P IntellimodTM Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts DIP-IPM Application Circuit (Shown Pins Up) +15V +3.3 to +5V CSF R2 x 3 R3 WN VN UN FO CIN C4 + C2 VNC VN1 OVER CURRENT PROTECTION CFO C5 x 3 C3 FAULT LOGIC RSHUNT INPUT SIGNAL CONDITIONING GATE DRIVE N RSF UV PROT. +VCC LVIC CONTROLLER C1 R1 D1 VWFS + C2 VWFB VPC LEVEL SHIFT C2 C5 VP1 WP VVFS VVFB LEVEL SHIFT VP1 VP VUFS VUFB LEVEL SHIFT VP1 UP +VCC HVIC GATE DRIVE UV PROT. INPUT CONDITION +VCC HVIC GATE DRIVE UV PROT. INPUT CONDITION +VCC HVIC GATE DRIVE UV PROT. INPUT CONDITION W R2 C1 R1 R2 D1 + C2 MOTOR V C2 C5 C1 + C2 U C7 C6 + AC LINE R1 R2 D1 C2 C5 P This symbol indicates connection to ground plane. Component Selection: Dsgn. D1 C1 C2 C3 C4 C5 C6 C7 CSF RSF RSHUNT R1 R2 R3 Notes: Typ. Value 1A, 600V 10-100uF, 50V 0.22-2.0uF, 50V 10-100uF, 50V 22nF, 50V 100pF, 50V 200-2000uF, 450V 0.1-0.22uF, 450V 1000pF, 50V 1.8k ohm 5-100 mohm 10 ohm 330 ohm 10k ohm Description Boot strap supply diode - Ultra fast recovery Boot strap supply reservoir - Electrolytic, long life, low Impedance, 105C (Note 5) Local decoupling/High frequency noise filters - Multilayer ceramic (Note 8) Control power supply filter - Electrolytic, long life, low Impedance, 105C Fault lock-out timing capacitor - Multilayer ceramic (Note 4) Optional input signal noise filter - Multilayer ceramic (Note 1) Main DC bus filter capacitor - Electrolytic, long life, high ripple current, 105C Surge voltage suppression capacitor - Polyester/Polypropylene film (Note 9) Short circuit detection filter capacitor - Multilayer Ceramic (Note 6, Note 7) Short circuit detection filter resistor (Note 6, Note 7) Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10) Boot strap supply inrush limiting resistor (Note 5) Optional control input noise filter (Note 1, Note 2) Fault output signal pull-up resistor (Note 3) 1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time. See application notes for details. 2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module. 4) C4 sets the fault output duration and lock-out time. C4 12.2E-6 x tFO, 22nF gives ~1.8ms 5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique. 6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function. 7) RSF, CSF set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C6, C7, the DIP's P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible. 10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP's N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value. 6 |
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